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Application Case of Small Encoder on Motor

Views: 0     Author: Site Editor     Publish Time: 2025-08-18      Origin: Site

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Customer Requirements

A customer needs to install a small encoder at the tail of the motor to achieve integrated installation and signal debugging. Its core requirements are as follows:

l Speed: Maximum electrical speed 30000rpm, maximum mechanical speed 90000rpm;

l Operating temperature: -40°C to +125°C;

l Signal: Absolute value BiSS-C binary 12bit;

l Size: Outer diameter 15.8mm, shell length 9mm, suitable for compact space.

Encoder Selection

After targeted screening, a matching encoder was selected, with the following characteristics:

① High-speed stability: Can withstand 90000rpm mechanical speed and 30000rpm electrical speed without signal loss;

② Wide temperature adaptability: Stable operation at -40°C to +125°C through special materials and structural design;

③ High-precision signal: 12bit BiSS-C encoding technology to meet position control needs;

④ Size adaptation: Compact structure of 15.8mm × 9mm, perfectly fitting the space at the tail of the motor.

Installation and Debugging

n Integrated installation: The encoder company customized brackets and connectors to ensure accurate centering of the encoder and motor shaft, strictly controlling axial deviation and ensuring installation firmness.

n Signal debugging: Test signal waveform and phase with professional equipment, verify stability at 30000rpm full speed, adjust gain and filtering parameters to ensure the control system accurately receives and parses signals.

Application Effects

1) Precise control: Real-time feedback of position and speed information, improving the control accuracy of motor start-up, speed change and steady-state operation;

2) Environmental tolerance: Continuous and stable operation under extreme temperatures, adapting to complex working conditions;

3) Space optimization: The integrated design saves space, reduces equipment complexity, and helps customers' products to be miniaturized.

4) This solution fully meets customer needs, provides guarantee for stable operation of equipment, and enhances product competitiveness.


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 We have the experience, capability and R&D resources to make any OEM/OEM encoder product! Ourfactory is an extremely versatile encoder manufacturer with the ability to bring your concepts and ideas intoviable computing solutions.

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